America 30 t/h Feldspar Grinding Plant Project

Project Background

Our client, a mineral processing enterprise based in the Americas, required a reliable solution for producing fine feldspar powder. The existing system could not consistently attain the required fineness of 180 mesh, suffered from inefficiencies, and had elevated energy costs.

To enhance production performance and lower operational expenditure, they selected Zhengzhou Sinoma Engineering Technology as the EPC contractor. The contract encompassed a full-service scope—process design, equipment supply, installation, commissioning supervision, and after-sales support.

Technical Solution

The project deployed four ball mill units—two units of φ2.4 × 7 m and two units of φ2.2 × 13 m—paired with auxiliary machinery to ensure process continuity and product quality. Key components include:

• Equipment List:

• Ball mills: φ2.4 × 7 m × 2; φ2.2 × 13 m × 2

• PPC-series dust collectors

• ZM-series air classifiers

• Packing machines

• Service Scope: Full-cycle EPC delivery—process design, manufacturing, logistics, installation guidance, on-site commissioning training, and responsive after-sales service.

• Performance Enhancements:

• Increased capacity by approximately 30% compared with similar capacity systems.

• Reduced energy consumption by roughly 15% under identical feed and operating conditions.

Project Implementation

Project Results & Value Delivered

Since commissioning, the site has realized significant improvements:

• Fineness Achievement: Final product reliably meets 180 mesh specification.

• Production Efficiency: Output capacity increased by ~30%.

• Energy Savings: Power consumption decreased by ~15%, translating into reduced operating costs. 

• Operational Simplicity: Compact process design with fewer components, supported by efficient equipment and modular installation approach.

• Sustainability: Improved dust control and easy operation support a cleaner, safer production environment.

Customer Feedback (Paraphrased)

The client expressed strong satisfaction with the project:

“Zhengzhou Sinoma Engineering Technology not only delivered equipment on time and according to guaranteed specifications, but also provided excellent installation training and post-sales service. The result is smoother operation, higher yield, and lower energy consumption.”

Additional Benefits and Support

Zhengzhou Sinoma Engineering Technology further provided:

• Tailored personnel training to ensure operators are fully competent.

• A preventative maintenance strategy for optimized long-term operation.

• Rapid-response after-sales support, maintaining high system uptime.